EABASSOC Lightweight Foamed Concrete Block Making Factory

Lightweight Foamed Concrete Blocks

Foamed (Cellular/CLC) Concrete Blocks Factory

The best way to make foamed concrete is in batches, as opposed to a continuous method. Foamed concrete blocks can be made by:

Pouring foamed concrete into large moulds, to make large blocks, that are cut into smaller blocks when the foamed concrete is solid but has not yet gained any strength.
Pouring the foamed concrete into a large mould that is sub-divided (partitioned) into smaller block sized moulds, when the mould is removed the blocks do not need to be cut.

To create a factory you need land, buildings, machines and equipment (silos for cement and sand, fast mixers for making slurry, slow mixers for blending foam into slurry, casting moulds, cutting equipment, storage racks, handling equipment, etc.), water, compressed air and electricity for powering equipment. Some of this is common to all factories, no matter what they produce. The rest is common to all factories which make concrete fabrications. The special equipment needed for making foamed concrete is the foam generator - several foam generators would be needed for efficient factory operation.


Raw Materials for making foamed concrete	Sand and cement Silos	Pipes from silos to high shear mixer


High shear mixer for making slurry	Mixer on elevated platform	Horizontal mixer for blending foam into slurry


Adding foam to the slurry to make foamed concrete	Mixing together foam and slurry	Fan on mixer for cooling mixture


Foamed concrete is discharged into a hopper	Large moulds for foamed concrete blocks	Filling moulds with foamed concrete


Cutting away surplus foamed concrete	Cutting away surplus foamed concrete	Checking surface of foamed concrete is level


Demoulding foamed concrete block	Wire Cutter for cutting foamed concrete blocks	Foamed concrete block cutting guide


Cutting large foamed concrete block into small blocks	Cutting large foamed concrete block into small blocks	High humidity storage room for curing foamed concrete blocks


Foamed (cellular) concrete blocks and pallets	Foamed (cellular) concrete blocks and pallets	Foamed concrete blocks used to build a wall

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For more detailed information about the EABASSOC products, please click on the relevant links. Alternatively, submit a request form and we will be very happy to supply you with the relevant data sheets.

Please note that all EABASSOC product information is given in good faith and every effort is made to ensure that it is accurate and up to date. It is, however, the responsibility of the customer to ensure that products are suitable for the required purpose and if in doubt, sample orders should be taken for trial purposes.

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